Awning manufacturing and textile series production in Europe
Made in Svitavy, Czech Republic. Managed from Germany.
around 70 employees in production |
2 HF welding machines |
30 sewing stations | up to 2,000 tents per month |
Production site and team
We manufacture at our own production site in Svitavy, Czech Republic. Around 70 employees work there in cutting, sewing and assembly, HF welding, warehousing and shipping. Administration, production engineering, pattern development and customer service are based in Kesselsdorf, Saxony.
Capacity and lead time
We manufacture up to 2,000 tents per month. Lead time for series production is 10 to 14 weeks from order confirmation, depending on the tent.
Cutting
We cut fabric and film at three stations. The tables are 8 to 12 m long.
Sewing and assembly
30 sewing stations with various machine types. We secure stress points with bartack stitching.
HF welding
We weld PVC-coated fabrics and films on high-frequency welding machines. We have two machines. The electrodes are up to 1.60 m long and 5 cm wide, with a table length of 12 m. Longer seams are welded in several cycles.
Machinery
2 HF welding machines | Welding of PVC fabric and film, 3 x 400 V, electrodes up to 1.60 m x 5 cm |
Bartack machine | Bartack stitching at stress points |
Sewing stations | Sewing and assembly, 30 stations, various machine types |
Cutting | Cutting of fabric and film, 3 stations, table lengths from 8 to 12 m |
Label printers | Carton and EAN labels, format 150 x 100 mm |
Transport frames | Shipping on Euro pallets, up to a height of 205 cm, efficient use of transport volume |
Materials
We use only high-quality materials from renowned manufacturers such as TenCate, Sioen, Achilles and YKK. We are also happy to manufacture with customer-supplied material.
Quality control
We check intermediate steps by random sampling. Every finished piece is fully inspected.
Packaging and shipping
We pack in cartons, with label and EAN to your specification. Goods are shipped on our own transport frames on Euro pallets.
Contract manufacturing
We also manufacture on behalf of other companies, to your patterns, samples or drawings. Your documents remain your property. We treat your documents confidentially. Write to us via the manufacturing inquiry form or call us: +49 174 30 83 926.
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